Cylinder head gasket (1MZ-FE) replacement

//Cylinder head gasket (1MZ-FE) replacement
Cylinder head gasket(1MZ-FE)Exchange

Prepared by List http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gif

  1. Fuel flowing out prevention work (procedure is 11-22 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  2. Coolant (Super LLC) extraction (procedure is 16-18 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  3. Engine oil extraction (procedure is 17-7 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  4. Propeller Uiz center bearing shear shift ASSY removed(Qu dynamic mode 4WD)(Procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)

SST

09325-20010

  1. Exhaust pipe sub-ASSYFRNO.3 removed (procedure is 15-9 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  2. Canon data list converter - Tainshiyure - Tarowa removed (procedure is 15-4 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  3. Manihorudosute - Remove (procedure is 15-4 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  4. Canon data list converter - Tainshiyure - Taatsupa removed (procedure is 15-4 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  5. Exotic - Sutomanihorudohi - Toinshiyure - data removed NO.1 (procedure is 15-4 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  6. Exhaust manifold converter removed (procedure is 15-4 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  7. Remove the battery
  8. Uindoshi - Rudowaipaa - Mukaba - Remove
  9. Front Waipaa - Remove RH-time (procedure is 66-7 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  10. Front Waipaa - No LH removed (procedure is 66-7 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  11. Cowl shoulder stop bench Les - Tal - server removed (procedure is 66-7 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  12. Uindoshi - shield wiper link ASSY removed (procedure is 66-7 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  13. Kuru - Zukontoro - Le(Oh - door drive)Remove excisional(Cruise control)(Procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  14. Cowl shoulder stop outside FR removal (procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  15. Air cleaner key guy flop W / air cleaner hose removed (procedure is 10-18 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  16. V- Bankukaba - Remove (procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  17. Intel - Kueasa - Jitanku removed (procedure is 14-73 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  18. Chiyako - Rukiyanisuta ASSY removed
  19. Chiyako - Rukiyanisutabe - Suburaketsuto removed (procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  20. Winter - Erupaipu NO.1 disconnect (procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  21. Heat - Tauo - Tainretsutoho - disconnect the scan A

http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/x339/servinfo_ent/ra367270.gif

 

  1. Intel - Kumanihorudo removed
    1. Disconnecting the full Ewell Print effector connector。
    2. Bolt nine and remove the two nuts、Remove the intake manifold W / delivery pipe。

http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/x339/servinfo_ent/ra050750.gif

  1. Radiator - Tainretsutoho - scan disconnect
  2. Walsh - Taautoretsuto removed
    1. Disconnecting the water Teng for para Chiya sensor connector and ground wire。
    2. Remove the two bolts and two nuts。
    3. Disconnect the the water bypass hose、Remove the the water out Les bracts。
    4. Two gasket removed。

http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/x339/servinfo_ent/ra050760.gif

  1. Remove the front tire RH
  2. Front off Hacienda apron sheet - Remove RH Lumpur
  3. Click - La V belt(Complexion suspended-to-crank-flops - Li)NO.1 removed (procedure is 14-72 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  4. Baie - Nponpu V-belt(Power steering belt)Remove (procedure is 14-72 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  5. Engine-time - Bing control - Rurotsudo removed (procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  6. Remove engine Mounted queuing stearyl -NO.2RH (procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  7. Alternator - Taburaketsuto NO.2 removed
  8. Crank shear shift-flops - Li removed (procedure is 14-113 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)

SST

09213-54015(91651-60855)

09330-00021

09950-50013(09951-05010,09952-05010,09953-05010,09954-05031)

  1. Remove the timing belt cover -NO.1
  2. Remove the timing belt cover -NO.2 (procedure is 14-113 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  3. Remove engine Mounted queuing bracket RH
  4. Remove the timing belt guide NO.2
  5. Remove the timing belt (procedure is 14-113 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  6. Remove the timing belt idler NO.2
  7. Cam shear shift timing-flops - Li removed (procedure is 14-119 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)

SST

09960-10010(09962-01000,09963-01000)

09249-63010

  1. Remove the timing belt cover -NO.3
  2. Baie - Nponpu ASSY removed (procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  3. Remove ignition Chillon coil ASSY
  4. Cylinder head cover - Remove
  5. Camshaft removed (procedure is 14-119 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  6. Camshaft NO.2 removed (procedure is 14-119 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  7. Remove cylinder head
    1. Use the socket hexagon wrench 8、Remove the hexagon bolt。

http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/x339/servinfo_ent/ra523090.gif

    1. Use a socket wrench (12mm)、Loosen divided into 2-3 times a Hetsudoboruto in order of FIG.、Remove the bolts and plate washer。

■ Note ■

      • When you pull out the bolt、Not drop the washer in the head。
      • If you do not do in the order、There is a risk of damaging the cylinder head。

http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/x339/servinfo_ent/ra523100.gif

  1. Remove cylinder head gas ass door
  2. Cylinder head bolt inspection
    1. Using a vernier caliper、Measuring the cylinder head bolts outside diameter of the central portion or constricted portion of the measurement point in FIG.。

Reference value

8.95-9.05mm

limit

8.75mm

In the case of limit below、To replace the cylinder head bolt。

http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/x339/servinfo_ent/ra315400.gif

  1. Cylinder head gas ass preparative mounting
    1. Attached to the cylinder Bro poke as a Hetsudogasuketsuto the new identification mark "R" is at the top。

■ Note ■

      • Clean and degrease the mounting surface。
      • Note the direction。
      • Attach being careful not to damage the Head gasket。

http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/x339/servinfo_ent/ra367360.gif

  1. Cylinder head attachment

■ Note ■

Cylinder head bolt、Tightened with plastic region tightening method。

    1. Threaded portion of the bolt and the bearing surface and applying a small amount of engine oil to the washer。
    2. Inserted into the cylinder head assembled to the washer to the bolt。
    3. Use a socket wrench (12mm)、After temporarily tighten in several portions cylinder head bolts in order of FIG.、Tightened to the specified torque。

Reference value

T=54N・m{551kgf・cm}

http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/x339/servinfo_ent/ra523130.gif

    1. Put a paint mark on the engine front side of the cylinder head bolt head。

http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/x339/servinfo_ent/ra315410.gif

    1. And a paint mark as a guide、The cylinder head bolts are tightened 90 ° in the order fastening。
    2. To ensure that all the paint mark is in the 90 ° tightened position。
    3. Use the socket hexagon wrench 8、Tighten the hexagon bolt。

Reference value

T = 19N · m {189kgf · cm}

http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/x339/servinfo_ent/ra523090.gif

  1. Camshaft NO.2 attachment (procedure is 14-119 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  2. Camshaft mounting (procedure is 14-119 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  3. Cylinder head cover - mounting (procedure is 14-73 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  4. Ignition Chillon coil ASSY attachment (procedure is 18-11 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  5. Baie - Nponpu ASSY attachment (procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  6. Timing belt cover -NO.3 attachment (procedure is 14-119 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  7. Cam shear shift timing-flops - Li attachment (procedure is 14-119 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)

SST

09960-10010(09962-01000,09963-01000)

09249-63010

  1. Timing belt idler NO.2 mounting

Reference value

T=43N・m{438kgf・cm}

  1. Timing belt check (procedure is 14-113 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  2. Timing belt attachment (procedure is 14-113 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)

SST

09960-10010(09962-01000,09963-01000)

  1. Chie - Ntenshiyona ASSYNO.1 attachment (procedure is 14-113 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  2. Timing belt guide NO.2 attachment (procedure is 14-113 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  3. Engine Mounted queuing bracket RH mounting

Reference value

T=28N・m{286kgf・cm}

  1. Timing belt cover -NO.2 attachment (procedure is 14-113 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  2. Timing belt cover -NO.1 attachment (procedure is 14-113 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  3. Crank shear shift-flops - Li attachment (procedure is 14-113 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)

SST

09213-54015(91651-60855)

09330-00021

  1. Alternator - Taburaketsuto NO.2 mounting

Reference value

T=28N・m{286kgf・cm}

  1. Engine-time - Bing control - Rurotsudo attachment (procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  2. Engine Mounted queuing stearyl -NO.2RH attachment (procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  3. Baie - Nponpu V-belt(Power steering belt)Mounting (procedure is 14-72 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  4. Click - La V belt(Complexion suspended-to-crank-flops - Li)NO.1 attachment (procedure is 14-72 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  5. V-belt tension, the amount of deflection inspection (procedure is 14-68 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  6. Walsh - Taautoretsuto mounting
    1. Install two new gasket to the cylinder head。
    2. Connecting the water out Les bracts to the water bypass hose。
    3. In two two bolts and nuts、Attaching the the water out Les bracts。

Reference value

T=15N・m{153kgf・cm}

■ Note ■

When installing、Not hurt the water out Les bracts contact surface with a stud bolt。

http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/x339/servinfo_ent/ra050760.gif

  1. Intel - Kumanihorudo mounting
    1. Temporary After tightening in several portions in the order of FIG.、Tightened to the specified torque。

Reference value

T=15N・m{153kgf・cm}

    1. The the water out Les bracts again、Tightened to the specified torque。

Reference value

T=15N・m{153kgf・cm}

http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/x339/servinfo_ent/ra523480.gif

  1. Winter - Erupaipu NO.1 connection (procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  2. Chiyako - Rukiyanisutabe - Suburaketsuto attachment (procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  3. Chiyako - Rukiyanisuta ASSY mounting
  4. Intel - Kueasa - Jitanku attachment (procedure is 14-73 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  5. Air cleaner key guy flop W / air cleaner hose attachment (procedure is 10-18 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  6. Vacuum hose connection (procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  7. V- Bankukaba - mounting (procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  8. Cowl shoulder stop outside FR attachment (procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  9. Kuru - Zukontoro - Le(Oh - door drive)Excisional mounting(Cruise control)(Procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  10. Uindoshi - shield wiper link ASSY attachment (procedure is 66-7 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  11. Cowl shoulder stop bench Les - Tal - bar attachment (procedure is 66-7 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  12. Front Waipaa - No LH attachment (procedure is 66-7 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  13. Front Waipaa - No RH attachment (procedure is 66-7 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  14. Uindoshi - Rudowaipaa - Mukaba - Mounting
  15. Battery mounting
  16. Exhaust manifold converter attachment (procedure is 15-4 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  17. Exotic - Sutomanihorudohi - Toinshiyure - data NO.1 attachment (procedure is 15-4 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  18. Canon data list converter - Tainshiyure - Taatsupa attachment (procedure is 15-4 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference
  19. Manihorudosute - mounting (procedure is 15-4 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  20. Canon data list converter - Tainshiyure - Tarowa attachment (procedure is 15-4 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  21. Exhaust pipe sub ASSYFRNO.3 mounting (procedure is 15-9 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  22. Propeller Uiz center bearing shear shift ASSY mounting(Qu dynamic mode 4WD)(Procedure is 14-84 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  23. Front tire RH mounting

Reference value

T=103N・m{1050kgf・cm}

  1. Engine oil replenishment
  2. Coolant (Super LLC) replenishment (procedure is 16-18 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  3. Oil leakage inspection
  4. Coolant leakage inspection (procedure is 16-15 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  5. Fuel leakage inspection
  6. Exhaust gas leak inspection
  7. Ignition timing inspection (procedure is 14-68 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)

SST

09991-60101

09991-60300

09843-18040

09843-18020

  1. Engine idle speed inspection (procedure is 14-68 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)

SST

09991-60101

09991-60300

09843-18030

  1. Compression inspection (procedure is 14-68 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
  2. CO,HC concentration inspection (procedure is 14-68 http://fsm.japanclassic.ru/toyota/2002.5_7a037_alphard_anh1,mnh1/image/extxref.gifreference)
2019-04-25T23:22:21+13:00